Building Koloa (Kama Hele): The Haul-out

So its been a little over two years since our last haulout.
No real surprises coming out of the water. We lost a little paint around the anodes (we are slightly over-protected with zincs), and the prop had quite a bit of calcified growth, and a nice colony of mussels on the keel cooler. We designed a big margin on the keel cooler to allow for warmer water and marine growth. Was nice to see that the engine cooling system was still performing great, even with all the growth that we had on the cooler.

We got right to work installing the thruster tube. The bow thruster tube is a section of 12" schedule 40 steel pipe, about 3/8" wall thickness. Plenty strong. Here's some of the work cutting in the holes for the pipe.

Once the fit-up was good, the tube was scribed and cut to match the hull plating. We added doubler plates and a couple of bolt on steel bars on each side of the tunnel to keep big debris out of the tunnel.

The controller went right between the tiller and the engine controls. It looks a little tight in the pics, but is very ergonomic, and allows for easy control of the rudder and bow thruster with one hand.

A great tool for this kind of work:

The cat wasn't much help:

I spent the second weekend at the shipyard cleaning and painting the inside of the forepeak, then installing the gear leg (the part that connects the motor to the counter-rotating props), and hooking everything up: hoses, wiring, directional control valve, gear oil reservoir, etc.

The finished product:

I got my hands on a "corrosion meter", which measures the effectiveness of the zinc anodes protecting the hull, and tells you if all the underwater metals are properly protected by the anodes.

Required a 1/2" hole in the hull for the reference anode and a couple of wires to hook up:

Decided to try Propspeed coating on the propeller to cut down on some of the growth between haulouts. Also added a nasty looking serrated line cutter to the shaft: